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AOI360N – Online Automated Optical Inspection Machine

Basic Description

The model of AOI-360N has a better performance than the off-line model for its automatic mode, larger size of inspection item, and connectable with other on-line machines. It can inspect various items and taking an extremely clear image of the item by an ultra-high-pixel industrial camera.

And then, the data can be calculated in an intelligent and automatic method to minimize the processing time. With an automatic board feeding function, this online automated optical inspection machine can increase the inspection volume. Comparing to the off-line model, it also has a higher PCB height that is aimed at improving component applicability.

Customization is always available, please mark down your need when contact us.

Features Of Online AOI Machine


  • High-resolution Telecentric Lens: An optional telecentric lens with high resolution, unique parallel light design that the PCBA tilted or tall components can be distinctly displayed.
online automated inspection machine optioanl feature picture high resolution telecentric lens
  • Large Bar-code Recognition System: When the bar-code exceeds a single FOV, the bar-code divided by the FOV can be spliced into a complete bar-code.
    The flying FOV is extremely difficult to recognize when facing a large bar-code, and the machine can handle without any pressure.

2. Five Million Pixel Industrial Camera

  • The machine is equipped with an ultra-high-resolution industrial camera, which can take a clear and high-quality picture of the PCB board. It efficiently ensures the stability of image shooting when the machine is working.
online automated inspection machine feature picture five million pixel industrial camera

3. Precise and Reliable Mechanical and Electrical Functions

  • The motion system uses servo drives, precision grinding, and screw rods to control the motion structure, with extremely high precision and reliability, and reliable electrical performance
online automated inspection machine feature picture precise and reliable mechanical and electrical functions

4. X, Y-axis Driving Parts

  • The X, Y-axis both adopt the high-precision screws and motors to drive, ensure the stable and reliable moving performance.
online automated inspection machine feature picture xy axis driving parts

5. Automatic Splint

  • The splint positioning and adjustment are quick and automatic.
online automated inspection machine feature picture automatic splint

6. Original Whole Board Matching Function

  • Whole board inspection, seamless docking, precise positioning, splicing the whole board picture into a single picture, it can detect throwing materials, multiple pieces, tin balls, gold finger scratches, and bad plates on any position of the PCB board.
online automated inspection machine feature picture original whole board matching function

7. Flexible Mobile Maintenance Station and SPC Query Terminal

  • Using mobile terminals under the wireless network, it is possible to set up workstations at any position in the workshop, adopting one-to-many mode, and confirming the detection data of multiple online machines through a maintenance workstation, which has achieved the goal of saving personnel.
  • Well-designed SQL data system, the SPC data reported through the pie chart and histogram, which is very convenient for customer process analysis and quality improvement.

8. Programming System

  • Intelligent and fast programming, intelligent algorithm, no need for manual intervention, easy to learn, high detection rate, low error rate.

9. GPU Independent Hardware Processing Images

  • It adopts the GPU-independent hardware processing images, while CPU processing non-image computing, so as to balance the efficiency of the computer system.
online automated inspection machine feature picture gpu independent hardware processing images

10. Convenient and Practical Offline Programming Software

  • Adopt OLP Offline programming software, which is easy and practical.
  • Real-time PCB genuine image shooing system, enable to be stored in full memory, which also ensures high-efficient programming under circumstances of either online or offline.

Specifications Of Online AOI Machine

ModelOn-line AOI-360N
ApplicationAfter stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc.
Program modeManual programming, auto programming, CAD data importing
Inspection ItemsStencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc.
Inspection ItemsComponent defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc.
Inspection ItemsDIP: Missing parts, damage parts, offset, skew, inversion, etc
Inspection ItemsSoldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper stain etc.
Calculation MethodMachine learning, color calculation, color extraction, gray scale operation, image contrast
Inspection ModePCB fully covered, with array and bad marking function
SPC Statistics FunctionFully record the test data and make analysis, with high flexibility to check production and quality status
Minimum Component0201 chip, 0.3 pitch IC
Camera5 million pix full color high speed industrial digital camera , 20 million pix camera optional
Lens Resolution (Micron)10/15/18/20/25, support customization
Lighting SourceAnnular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR optional
CPUIntel i7, 3.40 GHz or same level
HDD1TB , (SSD optional)
OSWin 8.1, 64bit
Moving and Inspection ModeAutomatic feeding board,Y servo motor driving PCB, X servo motor driving camera
PCB Dimension50x50mm(Min)-400x360mm(Max), support customization
PCB Thickness0.3-5.0mm
PCB WeightMax£º3KG
PCB Edge3mm£¬support customization base on need
PCB BendingLess than 5mm or 3% of PCB Diagonal length
PCB Component HeightTop£º35mm£¬Bottom£º75mm. Adjustable, support customization base on need
XY Driving SystemAC servo motor, precise ball screw
XY Moving SpeedMax£º830mm/s
XY Positioning AccuracyLess or equal to 8 microns
PCB Height From Ground900+/-20mm
Machine Weight600KG
Connection With Other SMT MachineSMEMA
Environment Temperature and Humidity10-35 degree celsius, 35-80£¥ RH (non condensing)
Air Pressure0.4¨C0.8MPa (Optional electric control, exempt for air pressure requirements)
Safety StandardCE safety standard
Optional ConfigurationMaintenance station, offline programming system, SPC servo, bar code system

Dimension Of Online AOI Machine

Dimension (LxWxH,mm)980x980x1620
Weight (Kg)550

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We help you avoid the pitfalls to deliver the quality and value your PCBA solutions, on-time and on-budget.